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Palm Bay, FL
Joined November 2011
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From graphite block to precision EDM electrode! ⚙️
CNC machining makes complex mold details possible.
#CNCMachining #MoldMaking #Jaycon
Who owns your product once it hits the factory? 🏭
Before you share CAD files:
🔒 NDA first (NNN if overseas)
🛠️ Mold ownership in writing
📁 Need-to-know file sharing
Save this checklist 👇
#IPProtection #Manufacturing #jaycon
Most of an injection molding cycle isn’t injection at all.
Filling the mold takes just 10 to 15% of the cycle. The rest is cooling, so every part comes out at the right size.
See how it works:
youtu.be/pLBLwD6vDSc
#InjectionMolding #Manufacturing #Jaycon
Meet the newest member of our quality team. He watches the mold open, checks the part, and only signs off when it's right.
Get an injection molding quote: jaycon.com/quote
#InjectionMolding #QualityControl #Jaycon
Your bare circuit board is done.
Now it needs hundreds of components. Solder paste, pick and place, reflow, AOI and hand inspection.
Watch: youtu.be/8-Fu1whvxqY?si=CT1b…
#PCBAssembly #SMTAssembly #jaycon
Sink marks start in your CAD and show up at T1.
Thick walls and bosses cool slower, and the surface pulls in. Catch it in your first injection molded parts, not after ten thousand.
Get a quote: jaycon.com/quote
#InjectionMolding #DFM #Jaycon
Engineering team: Ready to build! 🚀
Customer: "We're not ready yet."
The struggle is real. 💀😀
#EngineeringMemes #ManufacturingHumor #Jaycon
Injection mold tooling cost: the cheaper mold can cost you more.
Prototype tooling and production tooling are not the same, and picking on upfront price alone means you overpay upfront or on every part.
[1/5]
Ready to price your injection mold tooling? Upload your CAD for an instant injection molding quote at jaycon.com/quote
#InjectionMolding #MoldTooling #jaycon
[5/5]
Aluminum vs steel mold? Still changing your design, go soft tooling. Design frozen and nearing 5K+ units a year, go steel production tooling.
[4/5]
Production tooling uses hardened steel, multi cavity injection molds. Higher upfront tooling cost, but lower cost per part and long mold life. T1 samples in 25 to 40 days.
[3/5]
Prototype tooling (soft tooling) uses aluminum injection molds.
Fast to cut, easy to modify and ready in 12 to 18 days. Ideal for prototyping and low volume production.
[2/5]
When you land a 2,000-part manufacturing order… but the customer is your MOM. 💀😂
#ManufacturingMemes #EngineeringHumor #Jaycon
One mold. One massive plastic fan blade! 🤯
Watch this satisfying injection molding process in action.
#InjectionMolding #PlasticManufacturing #Jaycon
Ever wondered what happens after you send your Gerber files to a PCB factory?
CNC drilling, lamination, copper plating, solder mask, AOI and flying probe testing. Every step inside a five story PCB fab:
youtu.be/wuoUOIHtVcI?si=HyeB…
#PCBFabrication #PCBManufacturing #jaycon
Your T1 parts look good. That’s not enough. Here’s what experienced teams check before approving injection molded samples.
[1/5] 🧵
Great parts start with the right tool.
Upload your CAD for an instant quote at jaycon.com/quote
#InjectionMolding #ProductDevelopment #jaycon
[5/5]
Test the process window. Stable across shots? Flash near limits? Fit with mating parts? Cosmetics under spec lighting?
[4/5]
Check every cavity. On multi cavity tools, one good cavity proves nothing. Review samples from each.
[3/5]
